What is MBBR System?
MBBR (Moving Bed Biofilm Reactor) is a modern method combining biological processes with carrier media technology in wastewater treatment. It offers a more compact and efficient solution compared to activated sludge technology.
The system uses floating carrier media made of HDPE material. Microorganisms attach to the surface of the media as biofilm and break down pollutants. The moving media structure provides continuous self-cleaning.
As a result, organic matter, nitrogen and phosphorus treatment can be performed in a single system. MBBR systems are ideal for facilities with space constraints.
Technical Specs
- Media Material: HDPE (High Density Polyethylene)
- Surface Area: 500 - 900 m²/m³ active biofilm surface
- Fill Ratio: 30 - 70% adjustable to reactor volume
- BOD Output: <20 mg/L target value
- TSS Output: <30 mg/L suspended solids
- Nitrogen Removal: Nitrification and denitrification
- Automation: PLC and SCADA fully automatic
- Capacity: 100 - 50,000 m³/day project based
Applications
- Municipal Plants: Urban treatment systems
- Industrial Wastewater: Food, paper, chemical sectors
- Plant Upgrades: Capacity expansion projects
- Dairy Industry: High organic load wastewater
- Beverage Industry: Fermentation waste
- Paper Mills: Pulp processing wastewater
- Textile Industry: Dyeing wastewater
- Oil Refineries: Hydrocarbon containing waste
How Does MBBR Work?
In the MBBR system, wastewater first passes through pre-treatment with screens and grit traps. Large particles are removed. Then it is directed to the biofilm reactor.
Inside the reactor are floating HDPE carrier media. Microorganisms attach to the media surface as biofilm and break down organic pollutants. This provides a continuously active biological process.
The aeration system keeps the media in motion and provides oxygen. The biofilm continuously renews itself. In the final settling section, treated water is separated from biological mass.
MBBR System Advantages
Projektgalerie
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MBBR Arıtma Süreci
MBBR (Hareketli Yataklı Biyofilm Reaktör) sistemlerinde uyguladığımız 6 aşamalı proses. Her aşamaya tıklayarak teknik detaylara ulaşabilirsiniz.
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Hayır, MBBR sisteminde bakım ihtiyacı minimum seviyededir. Hareketli medya sayesinde biyofilm kendini sürekli yeniler. Ayrıca aktif çamur sistemlerindeki gibi çamur geri devri gerekmez.
Evet, mevcut biyolojik arıtma tesislerine taşıyıcı medya eklenerek MBBR sistemine kolayca uyarlanabilir. Bu sayede tesisin kapasitesi %50'ye kadar artırılabilir.
MBBR sabit biyofilm yöntemi kullanırken, MBR sistemleri membran filtrasyon teknolojisi kullanır. MBBR daha düşük yatırım maliyetine sahipken, MBR daha yüksek arıtma kalitesi sağlar.
MBBR sistemleri belediye, gıda, içecek, kağıt, tekstil, kimya, petrokimya ve maden sektörlerinde başarıyla kullanılmaktadır. Özellikle yüksek organik yüklü atıksularda yüksek verim sağlar.
HDPE malzemeden üretilen taşıyıcı medyalar 15-20 yıl ömre sahiptir. Doğru işletme koşullarında yıllarca aktif performans sağlar.
MBBR sistemlerinin modüler yapısı sayesinde kapasite artırımı kolayca yapılabilir. Mevcut reaktöre ek medya eklenerek veya yeni reaktör kurularak kapasite 2-3 kat artırılabilir.