A package treatment plant for 20,000 people was designed under the model name ARBİO-20000 for mega-scale projects. The system has a wastewater treatment capacity of 3995-4000 m³/day — optimal for town municipalities, mega industrial zone centers, ultra-luxury resorts, mega hospitals, or industrial complexes. Modular hybrid steel plant or conventional concrete plant options available. Turnkey engineering + manufacturing + shipping + installation.
Who Is This Capacity For?
Ultra-mega capacity for over 20,000 people designed for municipalities, organized industrial zones, and large industrial complexes:
- Town/county municipality wastewater — main treatment of urban sewage
- Mega organized industrial zone facility — organized industrial zone with 100+ factories
- Ultra-luxury mega resort — world brand resorts with 2000+ rooms
- City hospital complexes — multidisciplinary campuses with 1000+ beds
- Mega university campuses — 30,000+ students + dormitory + social facilities
- Military base/garrison — regional command center
- Mega industrial complex — petrochemical, steel, food mega factories
- Airport + logistics centers — large operational campuses
Typical Use Scenarios
Typical usage examples (mega scale):
- Municipality with a population of 30,000: Central urban wastewater treatment, end discharge point of sewer infrastructure.
- Mega organized industrial zone with 100+ factories: Common biological + advanced treatment center after sectoral pre-treatment.
- Mega resort (2500+ rooms): Water recovery + 95% reuse in irrigation — annual savings of million m³.
- Mega hospital campus with 1000+ beds: UV + MBR + advanced N-P + advanced biological — strict health wastewater profile.
- Mega university with 30,000 students: Dormitory + academic + social facilities treated at a single point.
Important: For this capacity, instead of a package system, classical activated sludge plant or conventional MBR plant is often more economical. Alternatives are evaluated after field analysis.
Proposed Technology
The technology we recommend for this capacity:
- Conventional activated sludge plant — an open concrete plant is more economical than a package at this scale
- Advanced biological N-P removal — A2/O, UCT, or Bardenpho process
- MBR retrofit infrastructure — ready for future water recovery
- Anaerobic sludge stabilization — biogas production + energy recovery
- Industrial dewatering — centrifuge decanter + thermal drying
- DCS full automation — 24/7 monitoring + alarm + reporting + remote control
- Online monitoring — pH, DO, MLSS, BOİ proxy, turbidity, flow rate
- Redundancy — 100%+50% capacity on critical equipment
- API separator + IAF — for oil-containing industrial wastewater
*If a package system is offered at this capacity, a modular hybrid solution (2 or 3 parallel modules) will be provided.*
Technical Details
Technical specifications (for 20,000 people / 3995-4000 m³/day):
- Reactor material: ST37 carbon steel body (modular hybrid) or concrete facility
- Corrosion protection: Epoxy paint + bituminous coating, 20-25 years lifespan
- BOD removal: 94-97% (inlet 300-500 mg/L → outlet 10-18 mg/L)
- COD removal: 90-95% (inlet 600-900 mg/L → outlet 60-90 mg/L)
- TSS removal: 96+% (outlet 15-25 mg/L)
- NH4-N removal: 90-95% (A2/O advanced biological process)
- Total N removal: 80-88%
- Total P removal: 85-92% (chemical + biological)
- Automation: PLC + SCADA + optional DCS, full redundancy
- Energy consumption: Typical 0.35-0.55 kWh/m³ (efficiency increase at mega scale)
- Footprint: Modular hybrid or open facility — based on site analysis
- Warranty: Mechanical 12 months (extendable to 24 months), body 10 years
- Certifications: CE, ISO 9001/14001/45001, OHSAS
- Sludge treatment: Dewatering + optional drying + biogas production
Investment & Return
Investment analysis for a 20,000-person system:
- Annual treated water: ~1,458,175 m³
- Reusable water (for irrigation/process): ~1,312,358 m³ (90% — high efficiency at mega scale)
- Operating savings: Between 30-50% of total annual water expenses
- Avoidance of municipal sewer fees: Additional savings of +40-60% depending on the region
- Biogas production potential: Electricity generation through anaerobic sludge stabilization
- Prevention of environmental compliance fines: Risk of million TL fines for exceeding discharge limits
- Estimated payback period: Typically between 3-6 years
- Equipment lifespan: 20-30 years (mega scale investment — long-lasting)
- Sustainability: ESG reporting + carbon credit potential
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